Dillon protein is the protein extracted from Dillon, containing collagenase, fibrinolytic enzyme, earth kinase, fibrin-activating protein, nucleic acid and other components, which can smoothly enter the microvessels, dissolve micro thrombi in the microvessels, restore the elasticity of the hardened microvessels, lift the blockage, twisting and deformation of microvessels, and then improve the whole body's many physiological functions and health conditions, and improve immunity. It can be used to prevent and assist in the treatment of a variety of diseases, such as cardiovascular and cerebrovascular diseases, hypertension, acute nephritis edema, rheumatoid arthritis, etc., and also has a certain potential role in the treatment of cancer, but the relevant research needs to be further in-depth. Due to its various health care functions, such as improving microcirculation and enhancing immunity, it has been made into various health care products.
As the application of dillon protein in the field of medicine, health care products, food and other fields continues to expand, the requirements of its drying technology is also more and more high, low temperature spray dryer because of its ability to better maintain the activity and quality of the dillon protein, the market demand will continue to increase, which will promote the continuous growth of the market scale. Jiangsu Longxin continues to improve the technology of low-temperature spray dryer to achieve the improvement of drying efficiency, reduce energy consumption, automation, etc., which will make its application in the production of Dilantin more widely. The new low-temperature spray dryer adopts more advanced atomization technology and heating system, which can realize rapid drying at lower temperature, not only improve the quality of Dilantin, but also reduce the cost of production, which will attract more enterprises to adopt low-temperature spray dryer for Dilantin drying and promote the expansion of the market scale.
Working principle of low-temperature spray dryer for Dillon protein
(1) Atomization: Firstly, the liquid material of Dilantin will be sent to the atomizer on the top of the dryer through the high-pressure pump or other conveying device. Atomizer will use the centrifugal force generated by high-speed rotation (such as rotary centrifugal atomizer), or rely on high-pressure liquid through the nozzle pressure energy into kinetic energy generated by high-speed spray friction (such as pressure atomizer), or with the help of compressed air at high speed from the nozzle and the friction between the material liquid (such as airflow atomizer) and so on, the Dilantin liquid material is dispersed into a very small atomized droplets, thus Greatly increase the surface area of the material, to create conditions for subsequent rapid drying.
(2) Drying: The filtered and heated air enters the air distributor on the top of the dryer, and enters the drying chamber evenly in spiral shape. The hot air is in parallel flow contact with the atomized droplets of dillon protein, so that the water in the droplets evaporates rapidly in a very short time. In this process, the hot air transfers the heat to the droplets, and the moisture inside the droplets absorbs the heat and escapes as water vapor, thus realizing the drying of the material. As the drying process is carried out at a lower temperature, usually can be close to room temperature to slightly hot state, can effectively avoid high temperature on the destruction of the active ingredients of dillon protein, better to maintain its biological activity, nutritional value and functional properties.
(3) Collection: After drying, the finished product of Dillon protein is output from the bottom of drying tower and cyclone separator in powder or granule form. The cyclone separator utilizes centrifugal force to make the finished particles settle in it and collect them in the finished product collector, while the exhaust gas is exhausted by the fan, completing the whole drying process, and the obtained Dilon protein products can be further packaged, stored or used in the subsequent processing and production.
Performance characteristics of low temperature spray dryer for dillon protein
(1) Low-temperature drying, protection of activity: drying can be carried out at a lower temperature, generally close to room temperature to the state of slightly hot to complete the drying process, to avoid the destruction of high temperature on the active ingredients of dillon protein, and effectively maintain its biological activity, nutritive value and functional properties, so that it can play a better role in the subsequent application.
(2) High drying efficiency: through the atomizer to disperse the Dilon protein liquid material into very small fog droplets, greatly increasing the contact area between the material and the hot air, so that the moisture can be quickly evaporated in a very short time, thus realizing rapid drying and improving the production efficiency, which can deal with a large number of Dilon protein liquid material in a short time to meet the needs of large-scale production.
(3)Good product quality: the finished product of Dilantin produced has good uniformity, fluidity and solubility, uniform particle size distribution, fine powder, high purity and stable quality, which can better meet the requirements of product quality in different application fields, such as in food, health care products, medicine and other industries.
(4)High flexibility of operation: simple and convenient operation, easy to control, flexible adjustment of drying parameters according to production requirements, such as drying temperature, feed rate, air flow, atomizer speed, etc., in order to adapt to the drying requirements of different concentrations, viscosity of the dillon protein liquid materials, to ensure the stability and consistency of product quality.
(5) Health and environmental protection: drying operation in a closed system, avoiding excessive contact between the material and the external environment, reducing the risk of contamination and cross-contamination, but also conducive to the protection of the environment, in line with the relevant health standards and environmental protection requirements, and only a small amount of dust escapes, less pollution of the environment.
(6)Continuous production: continuous and automated production can be realized, the production process is stable and reliable, reducing manual intervention, lowering labor intensity, improving production efficiency and product quality stability, suitable for large-scale, long-time continuous production operations.
(7) Excellent equipment materials: the parts in contact with the material are usually made of high-quality stainless steel and other corrosion-resistant materials, with good corrosion resistance and wear resistance, which can ensure the service life of the equipment and product safety, and prevent the material from being contaminated.
(8) Higher energy utilization: In the drying process, the hot air is in full contact with the material, and the heat energy can be fully utilized; at the same time, through reasonable design and optimization, the energy utilization can be further improved, the energy consumption can be reduced, and the production cost can be saved.
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